Bike Builds | 2007 Kawasaki KX250
A Wreckers to Checkers production powered by MXstore presents another episode of the Bike Builds project with a slight spin! This time we are taking MXstore employee Dylan's 2007 Kawasaki KX250 and building his dream bike, yes that's right, Dyl is throwing everything at this build with NO BUDGET! This bike receives a complete overhaul so it's ready for many years of riding and endless smiles. Follow along as this KX is transformed into a Factory Race Ready dirt bike utilising a bunch of trick parts all available online at MXstore!
Watch the latest episode below!
Why the Kawasaki KX250?
Having a major soft spot for Kawasaki and completing his apprenticeship at a Kawasaki Dealership Dyl purchased the KX along with a 2002 KX250 back in 2021 for $7,000. After selling the 2002 for the same price, he was left with this 2007 that owed him nothing and he wanted to build his dream bike. This KX had clearly seen better days and was in desperate need of a complete teardown. The red, green and grey colour scheme needed to go, and as with most bike builds the list of parts and issues became much bigger than first anticipated.
Parts used and why?
Wheels:
The wheels that were on the bike originally didn't even fit properly and were from a different bike so Dyl decided on new silver Excel rims with bronze Talon hubs (thanks to John Titman Racing for getting these built for us)! Wrapped in Dunlop MX33 tyres utilising Galfer braking discs and a Renthal silver rear sprocket to give this bike the clean factory look!
- [Custom Ordered] Talon / Excel Kawasaki KX250 Silver / Mag Wheel Set
- [KITOS281] Galfer Kawasaki KX/KXF/KLX 270mm Oversize Wave Front Brake Kit
- [DF179W] Galfer Kawaski/Suzuki KX/KXF/KLX RMZ250 Wave Rear Brake Disc
- [112U52051G] Renthal Kawasaki Ultralight Silver Rear Sprocket - 51T
- [DMX3319119-b] Dunlop MX33 110 / 90-19 80 / 100-21 MID / Soft Tyre Set
- [DRT2519] Dunlop 19"x25mm Rim Tape
- [DRT2221] Dunlop 21" x 22mm Rim Tape
- [ITU21275HD] IRC 80/100-21 90/90-21 Heavy Duty Front Tube
- [ITU19119HD] IRC 110/90-19 Heavy Duty Rear Tube
- [DJRL160] Dunlop Rubber 1.6" Rim Lock
- [DJRL215] Dunlop Rubber 2.15" Rim Lock
Engine:
The engine was vapor blasted by Pioneer Finishes and then rebuilt from top to bottom using a Wiseco piston and clutch kit, a Pro-X con rod, Hot Rods Main Bearings, and a Winderosa complete gasket kit. On assembly, we used a Bolt engine fastener kit and Boyesen clutch and ignition covers to make it really pop and have that clean factory look. We think it looks absolutely epic!
- [W-CPK033] Wiseco Kawasaki KX250 92-08 Clutch Pack Kit
- [BMEK28807] Bolt Kawasaki KX250 88-07 Engine Fastener Kit
- [H-K227] Hot Rods Kawasaki KX250 02-08 Main Bearing & Seal Kit
- [811465] Winderosa Kawasaki KX250 05-08 Complete Gasket Kit
- [03.4309] Pro-X Kawasaki KX250 78-08 Connecting Rod Kit
- [HN-OC217] Hinson Kawasaki/Suzuki Chrome Oil Filler Cap
- [BA-MDP04-E] Ballards Kawasaki KX/KXF M10/1.5X15 Green Magnetic Sump Plug
- [W-843M06640] Wiseco Kawasaki KX250 05-08 66.40MM Replica Piston Kit
- [Special Order] Boyesen Black Ignition and Clutch Covers
Maintenance:
Seeing as Dyl was going all out with this build each bearing, hose, roller, slider, and guide was replaced. The brakes were completely rebuilt to bring back the stopping power of this nearly 20 year old bike! Along with a new chain, brake pads, and front braided brake line to improve overall brake feel! The suspension was also completely rebuilt and recoated by Charlie at Costanzo Racing Tuned to make sure this bike handles the way it should!
- [18-9011] All Balls Honda/Kawasaki/Suzuki/Yamaha Rear Brake Caliper Piston Kit
- [18-9005] All Balls Beta/Honda/Kawasaki/Suzuki/Yamaha Front Brake Caliper Piston Kit
- [SLIKX0NR003] Racetech Kawasaki KX 125-250 94-08 Black Chain Slider
- [79-5001] All Balls 34mm Black Lower Chain Roller
- [79-5001-fc] All Balls 34mm Black Upper Chain Roller
- [MM-093422] Moto-Master Aprilia/Beta/Gas Gas/Hon/Kaw/Suz/Yam Nitro Sport Front Brake Pads
- [MM-091821] Moto-Master Hon/Kaw/Suz/Yam Nitro Series Rear Brake Pads
- [FK003D477-1] Galfer Kawasaki/Suzuki KX/KXF/RMZ Clear Braided Front Brake Line
- [18-3005] All Balls Honda/Kawi Suzuki/Yamaha Front Brake Caliper Rebuild Kit
- [18-3028] All Balls Honda/Kawi Suzuki/Yamaha Rear Brake Caliper Rebuild Kit
- [90-500-05L] Bearing Worx Kawasaki KX/KXF 2004-07 Linkage Bearing Kit
- [PM-SBK-07] Precision Moto Kawasaki KX 125 99-05 250 99-07 Swingarm Bearing Kit
- [22-1023] All Balls Kawasaki KX/KXF 125-450 Steering Stem Bearing Kit
- [18-1002] All Balls Honda/Kaw/Suz/Yam Front Master Cylinder Rebuild kit
- [18-1007] All Balls Honda/Kawi/Suz/Yam Rear Master Cylinder Rebuild kit
- [14-520SRO611-120] EK Chains 520 O-Ring Gold 120L Chain
Performance:
Dyl went with a Bill's Pipes exhaust and chose the "works" edition expansion chamber to achieve the factory race look. Paired with a set of Moto Tassinari Vforce3 reeds and Funnel Web air filter this KX is going to be singing around the track. The carby was also rebuilt and a new NGK Iridium spark plug was installed to ensure the KX is running perfectly!
- [BPKS-25] Bill's Pipes Kawasaki KX250 05-07 Silencer
- [BPK-25] Bill's Pipes Kawasaki KX250 05-07 Works Pipe
- [MT-V307B] Moto Tassinari Kawasaki KX250 05-08 VForce3 Reed Valve Kit
- [FWF482] FunnelWeb Filter Kawasaki KX125/250 Air Filter
- [26-1134] All Balls Kawasaki KX250 00-08 Carburetor Rebuild Kit
- [BR8ECMIX] NGK BR8ECMIX Iridium Spark Plug
Controls:
ODI have just released their new CFT Handlebars (Control-Flex-Tech) that incorporate an adjustable crossbar so this was a must along with some ODI lock on grips to keep the cockpit looking clean. On top of that Dyl through on some ARC clutch and brake levers with new cables to make it all feel new again. With an MCS forged alloy gear lever and Ballard's Off Road Titanium footpegs, this bike looks as factory as you can get!
- [53-356-20] A1 Kawasaki KX250 05-07 Clutch Cable
- [PM-TC-03] Precision Moto Kawasaki KX250 05-08 Throttle Cable
- [H946CFB] ODI CFT Control-Flex-Tech Podium Black Handlebars - YZ OE Bend
- [ACL-301C] Arc Levers Kawasaki/Yamaha Composite Black Clutch Lever
- [ABR-301C] ARC Levers Kawasaki/Suzuki/Yamaha Composite Front Brake Lever
- [BA-TFP-KA1] Ballards Kawasaki KXF 250/450 06-23 Titanium Footpegs
- [FG42F] MCS KX250 03-08 Forged Alloy Gear Lever
Aesthetics:
Dyl wanted this KX to stand out from the crowd, so he went with a black Acerbis plastics kit for the rear of the bike and a 2014 Acerbis green front fender and number plate. NineTwo Decals have just released their new hologram graphics so this was a must to add to the build along with a black and green Strike Seats seat cover. To give everything a nice clean finish Dyl through on some black Works Connection bling to keep it clean and factory looking.
- [17-245] Works Connection Kawasaki/Suzuki Black Elite Axle Blocks
- [36-036] Works Connection Kawasaki Black Brake Clevis
- [21-615] Works Connection Kawasaki/Suzuki Black Rear Brake Cap
- [21-125] Works Connection Kawasaki/Suzuki Black Front Brake Cap
- [75-847-25K] Polisport Kawasaki KX250 05-07 Black Radiator Louvres
- [R-PSPKX0NR000] Racetech Kawasaki KX125-250 03-08 Black Rear Dirt Bike Shock Mud Plate
- [74-KAW01] Ballards KTM/Husqvarna/Kawaski Style Kill Switch
- [16880.130] Acerbis Kawasaki KX250F 13-16 450F 13-15 Green Front Fender
- [16881.130] Acerbis Kawasaki KX250F 13-16 450F 13-15 Green Front Number Plate
- [11626.090] Acerbis Kawasaki KX250-450F 06-21 Black Fork Protectors
- [7518.090] Acerbis Kawasaki KX125/250 03-08 Black Plastics Kit
- [BMHKXPP] Bolt Kawasaki KX/KXF Factory Style Pro Pack Hardware Kit
- [ST-061841] Strike Seats Kawasaki KX125-250 03-08 Gripper Pleated Green/Black/Black Seat Cover
Total Costs:
Now like any dream build most people usually dump a lot of money into restoring their bike and sometimes poor more money than what was worth when it was brand new. But you can't put a price on a one off custom bike that looks as good as this. Below is a breakdown on the costs;
- Parts = $8670.00
- Vapor Blasting and cerakote by Pioneer Finishes = $1500.00
- Exhaust clear cerakote by Coastal MX = $100.00
- Suspension by Charlie at Costanzo Racing = $3000.00
- Engine Build by Nige= $1000.00
- Genuine & Misc Parts = $1000.00
- Total = $15670.00
Check it out!
What a success!
There you have it, Dyl's dream KX250 is now finished and the only thing left to do is ride the bike. Stay tuned for an epic ride video coming soon and keep your eyes peeled when you head to the track as this bike might be coming to a track near you! Let us know what you think of the bike in the comments below.
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